Mass production is not just repetitive manufacturing, but a comprehensive challenge of consistency, speed, and cost. Through the synergistic optimization of materials, molds, and molding, combined with an automated and digital manufacturing system, GYF builds sustainable, low-defect, and high-efficiency large-scale manufacturing capabilities, delivering more economically viable mass production value for customers.
01. Material Adaptability R&D: Reducing Defects from the Source
Customize fluidity, hardness, vulcanization speed, and demolding characteristics based on product complexity. Develop special formulas for thin-walled parts, deep-cavity parts, and seals to reduce risks such as burrs, cracks, bubbles, and mold sticking. Materials are not just purchased—they are the first process of mass production.
02. Precision Mold Engineering: Structure Determines Yield
Optimize thermal balance, exhaust systems, cooling control, and cavity uniformity. Digitize mold life prediction and maintenance cycles. Implement cavity compensation, automated mold opening/closing, and high-consistent output from multi-cavity molds. Mold precision determines not only production efficiency but also defect rates.
03. Digital Molding Control: Shortening Cycles & Reducing Fluctuations
Automatically record and adjust molding temperature, pressure, holding pressure, and time. Adopt cycle optimization models and simulated curing analysis. Integrate automatic exhaust, automatic timing, and real-time curing status monitoring. Process digitization enables faster production capacity and smaller fluctuations.
04. Automation + Visual Inspection: Efficient & Stable Mass Production
Deploy robotic loading/unloading, automatic demolding, and automatic burr control. Use CCD visual inspection to identify burrs, shrinkage holes, and surface defects. Implement intelligent sorting, data statistics, and defect tracking optimization. Automation is not about replacing labor, but about improving production capacity and stability.
Safe for Baby, Medical & Food Contact Applications
Leveraging biocompatible formula development capabilities, clean production environments, and global food/medical certification systems, GYF can stably mass-produce high-safety silicone components suitable for baby products, medical devices, and food contact applications. Our materials feature biocompatibility, non-toxicity, environmental friendliness, high-temperature sterilization resistance, and anti-bacterial adhesion, enabling high performance and long-term safe contact with the human body or food.
Customizable Safe Material Properties
BPA-free, plasticizer-free, latex protein-free: No harmful additives. Suitable for baby products and medical consumables.
Food-grade/medical-grade certified materials: Compliant with FDA and LFGB standards (optional). Suitable for baby feeding products and food utensils.
High-temperature sterilization resistance: Withstands steam, high-temperature baking, and microwave use. Suitable for medical surgical instruments, pacifiers, and teething toys.
Anti-bacterial and easy to clean: Customizable anti-bacterial formulas. Suitable for reusable feeding tools and medical devices.
